Spark plug modifications

Competition engines and 'live' projects only. Good photos to illustrate your post are expected.
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DamirGTI
Posts: 133
Joined: January 24th, 2007, 8:14 pm
Location: Rijeka , Croatia
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Spark plug modifications

Post by DamirGTI »

Hi Guy !

I wish your comments about this job , i do this every time when i buy new spark plugs but onley if they are projecting nose or conventional gap type plugs .
I've heard that this modification reduces voltage requirement to fire the plug and giving faster combustion because there is less earth electrode in the way , is this true ?

Thanks !
Damir

pics:
Attachments
And done , as you can see now the earth electrode dosn't block the centre electrode like it was before .
And done , as you can see now the earth electrode dosn't block the centre electrode like it was before .
9.jpg (145.24 KiB) Viewed 5345 times
Then i bend earth electrode down and back to the middle of the centre electrode so that is less material in the way above the centre electrode .
Then i bend earth electrode down and back to the middle of the centre electrode so that is less material in the way above the centre electrode .
8.jpg (168.04 KiB) Viewed 5346 times
Same thing from other angle .
Same thing from other angle .
7.jpg (146.11 KiB) Viewed 5346 times
Final shape on earth electrode looks a bit like the tip of the arrow with sharp edges .
Final shape on earth electrode looks a bit like the tip of the arrow with sharp edges .
6.jpg (152.6 KiB) Viewed 5347 times
Then i use flat file and grind earth electrode tip on both the centre and side surfaces .
Then i use flat file and grind earth electrode tip on both the centre and side surfaces .
5.jpg (194.3 KiB) Viewed 5347 times
Here you can see that from another angle .
Here you can see that from another angle .
4.jpg (185.49 KiB) Viewed 5347 times
Then i use some thin long nose pliers and bend the earth electrode up and back .
Then i use some thin long nose pliers and bend the earth electrode up and back .
3.jpg (194.96 KiB) Viewed 5346 times
Same thing from other angle .
Same thing from other angle .
2.jpg (180.69 KiB) Viewed 5347 times
First i take the spark plug .
First i take the spark plug .
1.jpg (193.03 KiB) Viewed 5347 times
Guy Croft
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Post by Guy Croft »

I have no idea of the effect of doing that!

The earth electrode might snap off inside the engine with all that bending!

Not something I'd want to do...

GC
Lowtechguy
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Post by Lowtechguy »

They call that a V groove, not better off buying it already done?

In the NGK range it is your part number, ending with an EZ I think...

e.g BKR6EZ
Sandro
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Joined: August 30th, 2006, 12:30 pm
Location: Chester
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Spark Plug Modifications

Post by Sandro »

Gents,

modifying spark plugs does not generally give any measurable perfomance gain, and like Guy says could end up causing part(s) of the plug to fail.

It is better to purchase a spark plug correct for the application in the first place.

The best designs to fit are fine wire (center electrode tip) usually iridium designs or platinum with a single ground electrode, with gaps around 1mm no more as the ignition coild an deliver the output but your ignition leads / boots may suffer.

The NGK design actually reduces the voltage demand when new due to the sharp edges but oce these have worn away the demand voltage is the similar as other designs. The claim with NGK V groove is that when the fuel ignites it can grow more uniformly (in a ball shape) due to the groove but I really doubt you would be able to tell driving a car. We have to test the engines at very lean mixtures or advanced timing to tell them apart.

Mixture preparation is far more important and significant gains can be measured this way than changing a spark plug.

Changing spark position, i.e. further projected into the chamber can give benefits but usually the manufacturer has already found the best position. On modded engines you should try to avoid projecting the spark further into the chamber as the increased ground electrode length may fatigue and fracture. Multi ground electrode designs can help here but you are effectively putting more material mass around the spark plug tip that absorbs energy from the start of ignition hence affecting ignitability when compared to single ground electrode designs.

hope this helps

sandro
DamirGTI
Posts: 133
Joined: January 24th, 2007, 8:14 pm
Location: Rijeka , Croatia
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Post by DamirGTI »

Hi !

Yes i know that this is not the type of modification after one you can feel that car goes faster or something like that but maybe it can improve something inside ?! i've notice that factory Bosch spark plugs sometimes have earth electrode modified like this .

Thanks
Damir

pics :
Attachments
Beru spark plug pic 2 .
Beru spark plug pic 2 .
Beru platinum spark plug pic 2.jpg (153.37 KiB) Viewed 5310 times
This one is Beru platinum also original plug not modified by myself .
This one is Beru platinum also original plug not modified by myself .
Beru platinum spark plug.jpg (157.99 KiB) Viewed 5310 times
Bosch spark plug pic 2 .
Bosch spark plug pic 2 .
Bosch super plus spark plug pic 2.jpg (176.19 KiB) Viewed 5310 times
Original Bosch spark plug .
Original Bosch spark plug .
Bosch super plus spark plug.jpg (205.71 KiB) Viewed 5310 times
Sandro
Posts: 40
Joined: August 30th, 2006, 12:30 pm
Location: Chester
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spark plug mods

Post by Sandro »

Hi,

I cannot actually see any pictures on the website, is it my PC or do I need to enable something to view them?

regards

sandro

PS sorry to be so PC illiterate!!!!!
DamirGTI
Posts: 133
Joined: January 24th, 2007, 8:14 pm
Location: Rijeka , Croatia
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Post by DamirGTI »

Hi Sandro !

Well i think that you have to log in , then you'l be able to see the pictures .

Damir
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