New year , new season,new work
Friends push me to finish the project , even though i still have not enough time to work on it.
The big plan for 2011 season is to install :
1/ full Abarth front suspension ( arms , sway bay , shocks and springs ) as well as ate RS 911 calipers (with 285 vented disks)
2/ finally install the sway bar in the rear
3 find and install rear non floating calipers mechanical had brake which will accommodate 240- 257 disk ( vented inf possible)
( BTW anybody knows what caliper would fit the Abarth hub mounting holes ?the holes distance and diameter are exactly the same as in 125p/Polonez?
4/ build and install install a gr 4 replica dash board
5/install anti fire system
Fortunately we have all the parts for items 1, 2 and 5 and we are on track with item 4. As I have posted a lot of pictures before on the suspension /caliper issues this time I will give you a preview into my work on the dash.
This is how the main gauge panel it looked recently and ho it looks now.

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The goal is to have it look as close this as possible:

- cockpit 1.JPG (315.31 KiB) Viewed 18336 times
Key issue with the dash is the dash itself or the two aluminum sheets properly cut to install in place of the standard dash board.
Fortunately I got these some time go.

- kit .jpg (24.34 KiB) Viewed 18336 times
Second most important issue is the gauges. The original gauges were standard Veglia gauges with red dials. Unfortunately I have not come across these at all. So I decided to use the ones I have found (and bought). They are red ( good ), have an Abarth written on the dial ( good ) but are replicas (bad).
The good thing is that the diameter of these gauges is standard and each of the gauges can be easily replaced once I identify something better to buy. I have an original rev meter promised , but only later this year meter.
The rev meter I have is scaled only to 10 000 RPM which may not be enough for Guy's new engine , but we will live with it :) !

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The third key element is the pull switches with lights. The original were taken probably from some Fiat truck, but no one has identified which truck, yet. So for the time being we will use the best replacement we can - a set of switches I got as a gift from my friend Jonathan ( thanks Jonathan !)

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The rest of the task is really two fold plan it and build it :
1. plan the dash - make sure all the right indicator lights are there and positioned in a way to reflect priority and position on the dash co you can see them accordingly.
Top priority ( aside for centrally positioned RPM meter ) are :
a/ shift warning light
b/ oil pressure gauge and warning light
c/ oil temperature gauge and warning light
d/ coolant temperature gauge
e/ alternator warning light
f/ low brake fluid warning light
g/ fuel pump "on' and working indicator light
h/ radiator fan "on" warning light
I have planned to have the following elements on the dash :
1/ RPM
2/ oil pressure
3/ oil temperature
4/ coolant temperature
Note: I have two measuring points and may and up having two such gauges ( one on the dash and one below it) . I am bit over cautious
re coolant temp based on my previous 100 deg C + experiences
5/ Volt gauge
6/fuel level
7/exhaust temperature gauge ( to have some insight into the rich /poor mixture and prevent valve burn out or engine blow out )
it may end up below dash
8/external air temperature gauge also probably below the dash ( Do not laugh yet the sensor will be positioned inside cool intake system
through which the cool air will be delivered to carbs. As the system will full hermetic and separated from the heated under the bonnet. I
want to know the air temp that gets to the carbs and how it effects performance of the engine.
9/ accusump ( or oil accumulator ) pressure gauge to know if the solenoid switch works properly and the oil is pushed into the engine when
needed.
Planned warning lights :
1/ alternator
2/ oil press
3/ oil temp
4/ shift
5/brake
Indicator lights:
1/ radiator fan on ( with manual override switch)
2/ lights on ( with switch )
3/ headlights no ( with switch )
4/ high beam on
5/ turn signal on
6/ fog lights on (with switch)
7/ Carello Megalux on (with switch )
8/ hazard on ( with switch)
9/ cockpit light on ( to light up Halda's and clock /stop watch as well as to give pilot a map light )
10/ rear window heater on (with switch)
11/ fuel pump on ( with three position switch to switch between the two pumps)
12/ cockpit ventilator on ( possibly with multi-position switch.
13/pilot asleep ( with buzzer and flashing warning light )
This is all I have figured so far. and it is lot to fit on the dash which is also to accommodate all fuses and relays ...
I really also would like to have a speedometer , but I need to figure out how to manage the change of differentials from 3.9 to 6.14 and get accurate reading ...
Now the final stage : installation and connection. Installation is a fairly straight forward mechanical task, but moving relays and fuses is vary much not an easy task ( unless you are an auto electrician.
We have at this stage decided to keep the box as is , except to ad extension wires to be able to move the relays and fuses to the dash front. I looked up the wiring system of the 131 fuse box and was scared to even thing about any changes to it is a real labyrinth of wires and I am not about to let anybody tinkle with it . I decided we will just put extension wires for the relays and fuses to be able to move them to the front of the dash - this is it. All the connections in the fuse box remain as is. Otherwise we would face building the whole wiring system of the car anew. Now, this IS possible , but I want to drive it , not just keep building it. l also imagine this would cost me lots of cash as well as be unreliable ( at least initially !)
Finally some pictures of the work in process ....

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- IMG00154-20110120-2356.jpg (41.03 KiB) Viewed 18336 times

- IMG00161-20110120-2358.jpg (70.61 KiB) Viewed 18336 times
Love these flexible flip switch extensions :

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- IMG00168-20110121-0020.jpg (68.54 KiB) Viewed 18336 times
And for the very end : anybody has these elements spare ???? :
Fuse panel

- fuze box 1.jpg (58.76 KiB) Viewed 18336 times

- fuze box 2.jpg (39.26 KiB) Viewed 18336 times
Vent heat controls ( complete )

- HEATER VENT CONRTOL PANNEL 1 .jpg (36.18 KiB) Viewed 18336 times
Abarth speedo

- SPEEDO.jpg (22.86 KiB) Viewed 18336 times

- SPEEDO 1.jpg (22.79 KiB) Viewed 18336 times
Will post more pictures and the (never ending) story of 2011 update as progress is made ....
Miro